Packaging Services and Custom Solutions

PFI’s in-house design team creates packaging tailored to your exact product dimensions, materials, and handling requirements. We combine engineering precision with creative design to deliver boxes, foam inserts, crates, pallets, logo tape, and protective packaging that fit perfectly and perform flawlessly.

Vendor Managed Inventory (VMI) for Packaging

Never run out of packaging again.

PFI’s Vendor Managed Inventory (VMI) program takes the guesswork out of packaging supply management. Our team monitors your on-site inventory, performs regular cycle counts, and reorders within min/max guidelines based on historical usage. With local deliveries and reliable restocking, you’ll never deal with stockouts, production delays, or emergency supply runs again. We handle the counts, deliveries, and organization so your team can focus on what matters most: production, performance, and growth.

Key Benefits of VMI:

  • On-site weekly inventory checks
  • Min/Max levels customized to your workflow
  • Eliminate downtime and stockouts
  • Lower administrative and ordering costs
  • Local support for faster replenishment

Just-In-Time (JIT) Inventory Management

Packaging that’s ready when you are.

Our Just-In-Time (JIT) Inventory service ensures you always have the right packaging materials exactly when you need them. We store and manage your inventory offsite and deliver on demand, helping reduce warehouse storage, minimize waste, and improve cash flow. PFI maintains a 30–60 day supply to prepare for production spikes, keeping your operation lean, flexible, and always ready to ship on time.

Key Benefits of JIT:

  • On-demand deliveries based on your production schedule
  • Reduced warehouse storage and carrying costs
  • 30–60 day buffer to handle production spikes
  • Improved cash flow and operational efficiency
  • Streamlined supply chain with consistent packaging availability

Packaging Kitting and Assembly Services

Your packaging, pre-assembled and ready to go.

PFI’s kitting and packaging assembly services streamline order fulfillment by combining multiple packaging components into pre-assembled kits. We group boxes, foam inserts, dividers, labels, and protective materials into complete packaging sets that are ready for immediate use. This saves labor, reduces packing time, and ensures consistent presentation and protection with every shipment.

Key Benefits of Kitting and Assembly:

  • Pre-assembled kits for faster packaging and fulfillment
  • Reduced labor and handling time
  • Consistent product presentation and quality
  • Improved efficiency for high-volume operations
  • Custom configurations to match your specific products and workflows

Custom Designed Packaging Services

Custom Packaging, Engineered for Excellence.

PFI’s Custom Designed Packaging Services deliver precision-engineered packaging solutions tailored to your product’s shape, weight, and protection needs. Our packaging engineers use CAD modeling and rapid prototyping to create packaging that looks great, performs flawlessly, and reduces waste. From corrugated boxes and foam inserts to wood crates and retail displays, we design packaging that strengthens your brand and safeguards every shipment.

Key Benefits of Custom Packaging

  • CAD-engineered packaging tailored to your exact product dimensions.
  • Packaging designed to prevent damage during shipping and handling.
  • Optimized materials reduce waste and freight costs.
  • Rapid prototyping for real-world testing and approval.
  • Eco-friendly materials and smarter design reduce environmental impact

Why Businesses Choose PFI Packaging Services and Solutions

Efficiency Meets
Reliability

Our service programs are designed to eliminate delays, reduce waste, and keep your packaging workflow running smoothly.

Custom Solutions for
Every Industry

From industrial manufacturers to e-commerce retailers, PFI customizes packaging strategies for every business type and size.

Local Warehousing,
Nationwide Reach

With regional distribution centers and local delivery across Southern California, we combine national coverage with responsive local service.

End-to-End
Expertise

From packaging design to supply management and assembly, we handle every stage of your packaging process, so you don’t have to.

PFI’s Sustainability Commitment

PFI is dedicated to building a smarter, greener supply chain. Our services reduce packaging waste, cut transportation emissions, and support recyclable and biodegradable materials. By optimizing packaging design and inventory management, we help your business achieve both operational efficiency and environmental responsibility.

Our Packaging Services Process

01

Discovery & Consultation

We start by assessing your packaging workflow, materials, and logistics to identify cost-saving opportunities and improve overall supply chain efficiency.

02

Packaging Audit

Our experts review your current packaging methods, materials, and vendors to uncover inefficiencies and recommend smarter, more sustainable alternatives.

03

Design & Prototype

PFI’s design team creates CAD drawings, prototypes, and test samples to ensure every box, crate, or foam insert is engineered for strength and precision.

04

Program Setup

We build a customized packaging service plan, incorporating VMI, JIT, or kitting solutions to match your production needs and inventory goals.

05

Implementation & Training

Our team coordinates deliveries, sets up tracking systems, and trains your staff to manage packaging efficiently using PFI’s proven methods.

06

Delivery & Optimization

Once live, we manage replenishments, deliveries, and performance monitoring, ensuring your packaging program stays lean, reliable, and cost-effective.

07

Continuous Improvement

PFI regularly evaluates material use, design performance, and delivery efficiency, refining your program to keep costs down and quality up.

Industries We Serve

PFI supports a wide range of industries. We support these industries and many more.

Manufacturing
& Industrial

Streamlined packaging programs for high-volume production.

E-Commerce
& Retail

Custom-branded solutions for a premium unboxing experience.

Automotive
& Aerospace

Precision-engineered packaging for parts and assemblies.

Food
& Beverage

Clean, secure packaging designed for regulatory compliance.

Pharma
& Medical

Sterile and protective packaging for sensitive products.

Building Materials
& Construction

Heavy-duty packaging that withstands rough handling.

Request a Free Consultation

Let PFI take the complexity out of packaging management. Whether you need custom-engineered packaging or a full-service supply solution, our experts are here to help.

What Customers Say About PFI Packaging Services

Southern California Business Advantage

PFI is proud to serve as Southern California’s trusted industrial packaging supplier, offering local next-day delivery across Orange County, Los Angeles, San Diego, Riverside, and Ventura. Our local presence means faster response times, lower freight costs, and hands-on customer support that national competitors simply can’t match.

Backed by regional distribution centers in California, Texas, Illinois, Pennsylvania, Tennessee, and Georgia, PFI delivers the perfect balance of local reliability and nationwide reach. Whether you need same-day solutions in SoCal or ongoing packaging programs across multiple states, our team ensures your packaging arrives on time, every time.

Frequently Asked Questions

PFI provides comprehensive packaging solutions including design services, Vendor Managed Inventory (VMI), Just-In-Time (JIT) inventory, and kitting & assembly. Each service is built to improve efficiency, reduce costs, and ensure your packaging is always ready when you need it.

Our in-house design team creates packaging tailored to your exact product specifications. We use CAD design, prototypes, and performance testing to develop boxes, foam inserts, and crates that protect your products, reduce freight costs, and present your brand professionally.

PFI’s VMI service eliminates the risk of stockouts and overordering. We track your on-site inventory, manage min/max levels, and automatically replenish supplies. This saves time, reduces labor, and ensures packaging materials are always available for production and shipping.

With PFI’s JIT service, your packaging materials arrive exactly when needed. We store your inventory offsite and deliver it on demand, helping you minimize warehouse storage, control costs, and maintain lean operations. It’s ideal for high-volume or multi-location businesses.

Kitting combines multiple packaging components into ready-to-use kits, simplifying your production or fulfillment process. PFI pre-assembles boxes, inserts, and materials, reducing packing time, labor costs, and errors, making it perfect for manufacturers and e-commerce operations.

Yes. PFI specializes in custom-designed packaging solutions tailored to your products and industry. Our team creates structural and protective designs that improve performance, reduce waste, and enhance your brand’s presentation in retail or industrial environments.

We serve a wide range of industries including manufacturing, e-commerce, food & beverage, medical, automotive, logistics, and many more. PFI’s packaging programs are scalable, making them ideal for both local operations and multi-site national supply chains.

Yes. PFI offers local next-day delivery across Southern California, including Orange, Los Angeles, San Diego, Riverside, and Ventura counties. Our regional network ensures quick turnaround, while our nationwide distribution centers provide coast-to-coast service.

Every design and material undergoes rigorous testing for strength, durability, and efficiency. Our team uses certified processes, quality inspections, and drop testing to ensure each packaging solution meets performance standards and protects your products in transit.

Getting started is easy. Contact us online or by phone to schedule a free consultation. We’ll assess your packaging needs, review current processes, and recommend a customized program, whether design, VMI, JIT, or kitting, that improves efficiency and reduces costs.

Yes. PFI’s Vendor Managed and Just-In-Time programs are ideal for companies with multiple facilities. We monitor your usage across all locations, manage restocking schedules, and coordinate deliveries from our regional warehouses to ensure consistent supply chain performance.

Most clients see packaging cost reductions between 15–40% through optimized design, inventory control, and waste reduction. Our programs minimize excess stock, reduce material usage, and improve freight efficiency, delivering measurable long-term savings.

Absolutely. PFI designs and supplies custom-branded packaging, including printed boxes, logo tape, and retail-ready packaging. Our team ensures your brand is consistently represented while maintaining strength, function, and compliance with shipping requirements.

PFI proudly serves all of Southern California with next-day delivery in Orange, Los Angeles, San Diego, Riverside, and Ventura Counties. We also operate nationwide with distribution centers in CA, TX, IL, PA, TN, and GA, ensuring fast, reliable shipping anywhere in the U.S.

Yes. Our VMI and JIT programs can integrate seamlessly with your ERP or warehouse management system (WMS). This ensures real-time visibility into inventory levels, automated reporting, and smoother order processing across your entire supply chain.