PFI provides dependable foam planks, sheets, and pads for packaging applications that do not require molded cavities or custom tooling. We supply foam in a wide range of densities and thicknesses and cut it to your required size. Use our foam to layer, block, brace, cushion, or fabricate packaging directly on your production line. PFI helps you achieve consistent cushioning and reliable protection across products, cases, and shipments while giving you the flexibility to build the packaging solution you need.
Lower Than National Pricing
Next-Day SoCal Delivery
Free Nationwide Shipping
Made to Your Specs
PFI supplies foam planks, sheets, and pads cut to your exact dimensions for packaging, fabrication, and product protection. Foam planks give you thick, solid stock for blocking and bracing heavy or oversized items. Foam sheets and pads deliver flat, even cushioning you can layer, stack, or trim to fit almost any product or case. Because we cut to size, the material drops straight into your process with less waste and less handling on your end.
Choose from closed-cell and open-cell foams across a full range of densities, from soft cushioning grades to firm, load-bearing stock. Order sheets for lightweight surface protection, planks for structural support, or pads sized for kitting and pack-out. Whatever the application, we match the foam type, density, and cut to the job so your products stay protected and your costs stay down.
The right foam depends on the weight you are supporting, how the product ships, and the conditions it moves through. We stock and cut a full range of materials, and we will help you pick the best fit for your application and budget.
A tough, closed-cell foam that resists moisture and chemicals. PE planks and sheets are the go-to choice for blocking, bracing, and rugged packing that stands up to repeated handling.
Soft, open-cell foam that cushions and conforms. PU sheets and pads work well for layering, surface protection, and cradling delicate or irregularly shaped items.
A premium closed-cell foam with a smooth, clean finish and fine cell structure. XLPE suits medical, aerospace, and high-end products where protection and presentation both matter.
Firm, load-bearing stock for heavy items and structural support. High-density planks hold their shape under weight and resist compression over long shipments and storage.
Static-safe sheets and pads for electronics. These grades dissipate static while cushioning, protecting circuit boards and components during storage and transit.
Dense, resilient foam with a professional look. Die-friendly and easy to fabricate, EVA planks and pads suit case foam, tool layouts, and presentation packaging.
Send us the length, width, and thickness you need, along with your product and shipping details. No drawings or tooling required for standard cut-to-size orders.
Our team recommends the foam type and density that fit your application, whether you need soft cushioning, rigid support, or static protection.
We cut your planks, sheets, and pads to consistent, repeatable dimensions, so every piece arrives ready to use with clean edges and minimal waste.
Each order is inspected and shipped on your schedule, with next-day delivery across Southern California and free nationwide shipping through our distribution network.
Foam blocking and layering secures parts in bins and crates, cutting movement, scuffing, and damage across the supply chain.
Precision-cut planks and pads support sensitive components and tooling, meeting strict handling standards for safe, compliant transport.
Large planks and sheets guard flat, fragile, and heavy items such as glass, panels, and finished surfaces from edge and face damage.
Clean, non-abrasive foam cushions instruments and devices, protecting finishes and calibration from the plant to the point of use.
Cut-to-size foam improves pack-out efficiency, protects finished goods, and adapts quickly to new products without custom tooling.
Anti-static sheets and pads protect boards, sensors, and devices from static, shock, and surface damage during handling and shipping.
Tell us your dimensions and we deliver foam ready to use, with clean edges and consistent sizing that speeds up your line.
From soft PU to rugged PE, firm high-density stock, static-safe ESD, and clean XLPE, we match the material to your product and environment.
Our pricing typically runs 15% to 40% below national competitors, with smart sizing that trims material waste on every order.
Next-day local delivery, free nationwide shipping, and inventory programs keep your foam arriving exactly when you need it.
PFI serves manufacturers and businesses across the entire United States. Wherever you operate, your foam planks, sheets, and pads ship fast and free from our nationwide distribution centers in CA, TX, IL, PA, TN, and GA, giving you consistent supply coast to coast.
Throughout Southern California, we go a step further with ultra-fast, next-day delivery in:
Send us your dimensions and application, and our team will recommend the right foam, cut it to size, and get it to you fast. Order a small run to start, then scale with dependable supply.
Foam planks and pads are cut-to-size foam solutions used for cushioning, blocking, bracing, and fabrication. Planks are thick, solid foam stock for structural support, while sheets and pads are flatter pieces used for layering, surface protection, and custom pack-out. Both come cut to your dimensions and ready to use.
The difference is mostly thickness and use. Planks are thick foam blocks for heavy blocking and bracing. Sheets are thinner, flat pieces ideal for layering and lightweight protection. Pads fall in between and are commonly sized for kitting, cushioning, and pack-out. PFI cuts all three to your exact specs.
We supply polyethylene (PE), polyurethane (PU), cross-linked polyethylene (XLPE), EVA, high-density, and anti-static or ESD foam. Each offers different cushioning, firmness, and protective properties. We help you match the material and density to your product weight, fragility, and shipping conditions.
Yes. Cut-to-size is our standard. Send us the length, width, and thickness you need, and we cut your planks, sheets, and pads to consistent, repeatable dimensions. Standard cut-to-size orders require no tooling or setup fees, which keeps your costs low.
Closed-cell foam, such as polyethylene, is denser and resists moisture and chemicals, making it ideal for rugged packing and blocking. Open-cell foam, such as polyurethane, is softer and more cushioning, which suits delicate items and layering. We help you choose the right type for your application.
Absolutely. Cut-to-size foam is one of the most versatile packing materials available. Use planks to block and brace heavy items, sheets to protect surfaces and separate layers, and pads to cushion products in cases and crates. The result is fewer damages, returns, and warranty claims.
Yes. We supply anti-static and ESD foam sheets and pads for electronics and sensitive components. These grades dissipate static charge while cushioning, protecting boards, sensors, and devices from electrostatic discharge in storage and transit.
We stock a wide range, from thin surface-protection sheets to thick, high-density planks that carry heavy loads. Densities range from soft cushioning grades to firm, load-bearing stock. Tell us your product and shipping needs and we will recommend the best thickness and density.
We offer next-day delivery across Orange, Los Angeles, San Diego, Riverside, and Ventura counties, plus free nationwide shipping from distribution centers in six states. Vendor-Managed Inventory and Just-in-Time programs keep your foam arriving exactly when you need it.
Fill out the Request a Free Quote form or call our team. Include your dimensions, foam preference, quantity, and any special needs such as ESD protection. Most quotes go out within one business day, complete with material recommendations and pricing.
