We engineer and deliver custom aerospace packaging solutions that protect high-value components from factory floor to final destination. Custom corrugated boxes, precision foam inserts, VCI protection, heavy-duty containers, and bubble wrap built to aerospace packaging standards and your exact program requirements.
Aerospace quality management
Defense trade compliant facility
Serving aerospace OEMs & MROs
Lot-level documentation on every order
One point of contact, start to finish
Not every packaging company understands what it means to protect a turbine blade, an avionics assembly, or a precision-machined landing gear component. We do. For over 25 years, aerospace OEMs, MRO providers, and tier-one defense contractors have trusted us to deliver packaging that arrives compliant, protects assets fully, and keeps programs on schedule. We combine deep aerospace packaging standards knowledge with real manufacturing capability so you get more than a box. You get a packaging solution that holds up in the field, survives audit, and arrives exactly as designed.
Every material, process, and pack-out we deliver follows aerospace packaging standards including AS9100D, ASTM, and program-specific CDRLs. Compliance is not something we add at the end, it is built into how we work.
Off-the-shelf packaging fails aerospace parts. We engineer custom solutions, including foam profiles, corrugated configurations, barrier systems, and insert designs around your specific part geometry, material, and shipping environment.
Whether you need 10 first-article packs or a 10,000-unit production run, we scale without sacrificing quality. Our team is built for aerospace program timelines, tight schedules, surge requirements, and zero tolerance for rework.
You should not have to chase three vendors to get your packaging right. We own the entire process from design, materials, production, quality, and delivery under one roof with one accountable point of contact who knows your program.
Every product we offer is available in aerospace-grade configurations, custom dimensions, and program-specific materials. We do not sell generic packaging, we build packaging for the job.
We design and manufacture custom corrugated boxes sized precisely for your aerospace components. From single-wall to triple-wall and honeycomb constructions, every box is engineered for stacking strength, moisture resistance, and handling durability in demanding supply chain environments.
Aerospace components require cushioning that fits the contour of the part, not just something that fills space. We fabricate CNC-cut and waterjet foam inserts from polyethylene, polyurethane, cross-linked polyethylene, and ESD-safe foam to protect your most sensitive parts from shock, vibration, and impact throughout transit and storage.
Industrial-grade bubble wrap and cushioning film for wrapping, interleaving, and protecting aerospace surfaces, finished parts, and sensitive assemblies. We supply bubble wrap in standard and large-bubble configurations, along with laminated cushioning rolls and anti-static variants for electronics protection.
Vapor Corrosion Inhibitor (VCI) packaging is essential for protecting metal aerospace components during long-term storage, overseas shipping, and inter-facility transit. Our VCI poly bags, films, paper, and emitters release a protective vapor that bonds to metal surfaces and prevents oxidation without leaving residue or requiring cleaning before use.
Large aerospace components, assemblies, and ground support equipment demand packaging that stands up to warehouse stacking, forklift handling, and rough freight environments. We build heavy-duty corrugated boxes, wood crates, and engineered container systems that protect even your heaviest, most complex parts — with the documentation to back it up.
Beyond foam, we design and fabricate complete interior packaging systems — thermoformed trays, divider sets, dunnage systems, and multi-part kitting inserts — that organize, separate, and secure multiple components in a single container. Our aerospace kitting and interior packaging solutions reduce handling time, prevent part-to-part contact damage, and simplify receiving inspection for your customers.
Aerospace packaging does not leave room for guesswork. Every material, design, and process we use aligns with the governing specifications for your program. We maintain current working knowledge across all relevant aerospace and aviation packaging standards and update our procedures when revisions are published.
Standard | Description |
AS9100D | Aerospace quality management systems — design, production, and service |
ASTM D4727 | Corrugated and solid fiberboard sheet stock specification |
ASTM D5118 | Fabrication of fiberboard shipping boxes |
ASTM D6251 | Wood crates and open-panel crate construction |
ISPM-15 | Heat treatment for wood packaging in international trade |
IATA DGR | Dangerous goods packaging requirements for air freight |
MIL-STD-2073 | Military packaging practice for government and dual-use programs |
We work across the full aerospace and aviation supply chain from OEM production lines to MRO depots, defense contractors, and commercial aviation operators. If your business depends on getting high-value components from one place to another safely, we are the right packaging partner.
Production packaging for airframe components, structural assemblies, cabin interiors, and proprietary hardware for commercial aircraft manufacturers.
Reusable tray systems, kitting inserts, and protective packaging for maintenance, repair, and overhaul operations managing high volumes of returned and reconditioned parts.
Mil-spec compliant aerospace packaging for defense programs, military aviation systems, and dual-use components requiring ITAR-controlled handling and documentation.
Ultra-clean, contamination-controlled packaging for satellite payloads, optical systems, and spacecraft components with Class 100 and Class 1000 cleanroom compatibility.
Flexible production packaging programs for aerospace supply chain suppliers delivering components to prime contractors, with JIT-compatible pack-out and labeling.
There are plenty of packaging companies. There are far fewer that truly understand the precision, traceability, and compliance expectations of the aerospace industry. Here is what we bring to every program.
We do not grab something off the shelf and hope it fits. Our packaging engineers review your part drawing, material specifications, and shipping environment before recommending any solution. The result is packaging that actually protects what you built — not packaging that was convenient to order.
Aerospace programs run on documentation. Every order we ship comes with complete quality records, including material certifications, lot numbers, inspection records, and a certificate of conformance. When your customer's receiving team or a DAS auditor shows up, you will be ready.
Aerospace programs rarely run exactly on plan. When your schedule compresses or your volume spikes, we respond. We keep safety stock on common materials and maintain the production capacity to handle rush requirements without sacrificing compliance or quality control.
Your parts do not stay in one place. We design and document packaging for domestic truck, air freight, ocean freight, and multi-modal shipping environments. From IATA dangerous goods compliance to ISPM-15 certified wood crating for international shipments, we handle the full journey.
We built our process to match how aerospace programs actually run — with rigorous documentation, clear milestones, and no surprises at delivery.
We review your part specs, CDRLs, applicable standards, and distribution environment to understand exactly what your packaging needs to do.
Our engineers develop a complete packaging design, including materials, dimensions, cushioning, barrier systems, and marking with a full technical data package.
We build first-article samples, run qualification testing as required, and document everything for your review and customer approval.
Certified production pack-out follows written work instructions with in-process quality checks at every stage and full lot traceability maintained throughout.
You get a final quality inspection, certificate of conformance, shipping documentation, and delivery coordination.
Aerospace components have tighter tolerances, higher values, and more complex protection requirements than typical industrial goods. Aerospace packaging solutions must address ESD sensitivity, corrosion prevention, contamination control, and often specific compliance documentation requirements. Off-the-shelf packaging frequently falls short. We engineer every solution around the specific characteristics of your component.
Yes. VCI packaging is one of our core aerospace packaging products. We supply VCI poly bags, film, paper, foam underlays, and emitters in configurations suited for short-term transit, long-term depot storage, and international ocean freight. Our team selects the right VCI chemistry for ferrous metals, copper alloys, aluminum, and mixed-metal assemblies.
Absolutely. CNC-cut and waterjet foam fabrication is one of our specialties. We work from your part drawing or a physical sample to engineer foam inserts that cradle the exact contour of your component. We also design multi-part foam tray systems that organize assemblies and prevent part-to-part contact during shipment.
Yes. All corrugated packaging we produce follows ASTM D4727 and D5118 material and fabrication standards. We source corrugated board from certified suppliers and maintain material test reports on file. If your program requires specific board grades, burst strength, or ECT ratings, we document and certify those requirements on every order.
Yes, aerospace kitting is a significant part of what we do. We design and execute kitting programs that organize multiple components into a single package — with custom foam trays, dividers, thermoformed inserts, and part-level labeling. Kitted packaging reduces handling time at receiving, simplifies inventory management, and reduces part damage in transit.
Every shipment comes with a certificate of conformance, material certifications for all packaging materials, lot traceability records, and applicable inspection documentation. For programs that require first-article packaging test reports, qualification records, or DAS-ready documentation packages, we build those into the program plan from the start.
Yes. We regularly supply aerospace packaging for contamination-controlled manufacturing and assembly operations. Depending on your requirements, we provide cleanroom-compatible bags, low-particulate foam materials, lint-free packaging components, and sealed barrier systems designed to reduce FOD and airborne contamination risks. Packaging can also be prepared and assembled in controlled environments when required by the program.
Absolutely. Many aerospace manufacturers and MRO facilities benefit from reusable packaging systems for repeat shipments between suppliers, assembly plants, and maintenance facilities. We engineer reusable corrugated, plastic, and foam-based systems that protect sensitive parts while lowering long-term packaging costs and reducing waste. These systems are especially valuable for high-frequency logistics programs and closed-loop supply chains.
Yes. We design packaging for oversized and heavy aerospace equipment including structural assemblies, machined components, tooling, avionics racks, and composite parts. Our team develops custom crating, reinforced corrugated systems, foam blocking, shock protection, and bracing solutions that support both domestic and international freight requirements while minimizing handling damage.
For international and long-duration shipping, we combine several protection methods depending on the material and shipping environment. This may include VCI packaging, desiccants, moisture barrier bags, humidity indicators, sealed foil barriers, and custom cushioning systems. We evaluate transit time, climate exposure, and storage duration to engineer the appropriate corrosion prevention strategy for each shipment.
Yes. We provide packaging systems that incorporate barcode labels, UID labels, serialized identification, RFID integration, and custom inventory tracking requirements. Our packaging programs are often designed to align with warehouse management systems, aerospace traceability standards, and receiving procedures to improve inventory accuracy and streamline logistics operations.
Yes. We frequently develop prototype packaging systems for validation before full-scale production. This includes sample foam inserts, corrugated mockups, cushioning analysis, and transit testing to verify performance under real-world shipping conditions. If needed, we can coordinate vibration testing, compression testing, and drop testing to help qualify the packaging system before deployment.
Whether you have a part in hand, a program in development, or a packaging problem you have not been able to solve, our aerospace packaging team is ready. We will review your requirements, answer your questions, and give you a clear, compliant path forward fast.
